ASME Human Powered Vehicle

In the ASME Human-Powered Vehicle competition, our Senior Capstone team designed and manufactured a vehicle based on specifications from our sponsor, Professor Fitzsimons. The vehicle featured a pedal-driven fixed chain, ergonomic seating, a rollover protection system, handlebar steering, wheel braking controls, and an electrical assist. Using SolidWorks, we modeled and analyzed each subsystem, applying finite element analysis (FEA) to optimize the vehicle's design. We manufactured the main frame from aluminum for strength and lightness and constructed other components like the seat frame, roll protection, and handlebars with steel tubing, employing techniques like MIG welding, which I learned during the project. The manufacturing utilized various machinery such as lathes, drill presses, and tube benders at Penn State's Learning Factory. We conducted rigorous testing of steering, braking, and safety features, refining the design to meet competition guidelines and our sponsor's expectations. The project also enhanced my skills in CAD, welding, and project management.